How To Write Special Feature Articles - A Handbook for Reporters, Correspondents and Free-Lance Writers Who Desire to Contribute to Popular Magazines and Magazine Sections of Newspapers by Willard Grosvenor Bleyer
page 326 of 544 (59%)
page 326 of 544 (59%)
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proportions, form what is called in bottle-makers' talk the "batch" or
"dope." This batch is put into a specially constructed furnace--a brick box about thirty feet long by fifteen wide, and seven feet high at the crown of the arched roof. This furnace is made of the best refractory blocks to withstand the fierce heat necessary to bring the batch to a molten state. The heat is supplied by various fuels--producer-gas is the most common, tho oil is sometimes used. The gas is forced into the furnace and mixed with air at its inception; when the mixture is ignited the flame rolls down across the batch, and the burnt gases pass out of the furnace on the other side. The gases at their exit pass thru a brick grating or "checkerboard," which takes up much of the heat; about every half hour, by an arrangement of valves, the inlet of the gas becomes the outlet, and vice versa, so that the heat taken up by the checkerboard is used instead of being dissipated, and as little of the heat of combustion is lost as is possible. The batch is put into the furnace from the rear; as it liquefies it flows to the front, where it is drawn off thru small openings and blown into shape. The temperature in the furnace averages about 2100 degrees Fahrenheit; it is lowest at the rear, where the batch is fed in, and graduates to its highest point just behind the openings thru which the glass is drawn off. This temperature is measured by special instruments called thermal couples--two metals joined and placed in the heat of the flame. The heat sets up an electric current in the joined metals, and this current is read on a galvanometer graduated to read degrees Fahrenheit instead of volts, so that the temperature may be read direct. All furnaces for the melting of sand for glass are essentially the same in construction and principle. The radical differences in bottle manufacturing appear in the methods used in drawing off the glass and |
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