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Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 124 of 185 (67%)
through the high resistance of the weld. The current voltage for various
work is calculated accurately, and the efficiency of the outfit depends to
a great extent on the voltage being constant.

A simple test for fall of voltage is made by connecting an incandescent
electric lamp across the supply lines at some point near the welder. The
lamp should burn with the same brilliancy when the weld is being made as at
any other time. If the lamp burns dim at any time, it indicates a drop in
voltage, and this condition should be corrected.

The dynamo furnishing the alternating current may be in the same building
with the welder and operated from a direct current motor, as mentioned
above, or operated from any convenient shafting or source of power. When
the dynamo is a part of the welding plant it should be placed as close to
the welding machine as possible, because the length of the wire used
affects the voltage appreciably.

In order to hold the voltage constant, the Toledo Electric Welder Company
has devised connections which include a rheostat to insert a variable
resistance in the field windings of the dynamo so that the voltage may be
increased by cutting this resistance out at the proper time. An auxiliary
switch is connected to the welder switch so that both switches act
together. When the welder switch is closed in making a weld, that portion
of the rheostat resistance between two arms determining the voltage is
short circuited. This lowers the resistance and the field magnets of the
dynamo are made stronger so that additional voltage is provided to care for
the resistance in the metal being heated.

A typical machine is shown in the accompanying cut (Figure 43). On top of
the welder are two jaws for holding the ends of the pieces to be welded.
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