Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 136 of 185 (73%)
page 136 of 185 (73%)
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prevented from being saturated with carbon, which would prove very
detrimental to its strength. A secondary advantage is found in the fact that the greatest heat is at the metal being welded because of its being the positive electrode. The carbon electrode is usually made from one quarter to one and a half inches in diameter and from six to twelve inches in length. The length of the arc may be anywhere from one inch to four inches, depending on the size of the work being handled. While the parts are carefully insulated to avoid danger of shock, it is necessary for the operator to wear rubber gloves as a further protection, and to wear some form of hood over the head to shield him against the extreme heat liberated. This hood may be made from metal, although some material that does not conduct electricity is to be preferred. The work is watched through pieces of glass formed with one sheet, which is either blue or green, placed over another which is red. Screens of glass are sometimes used without the head protector. Some protection for the eyes is absolutely necessary because of the intense white light. It is seldom necessary to preheat the work as with the gas processes, because the heat is localized at the point of welding and the action is so rapid that the expansion is not so great. The necessity of preheating, however, depends entirely on the material, form and size of the work being handled. The same advice applies to arc welding as to the gas flame method but in a lesser degree. Filling rods are used in the same way as with any other flame process. It is the purpose of this explanation to state the fundamental principles of the application of the electric arc to welding metals, and by applying |
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