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Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 138 of 185 (74%)
is, that metals at the melting point will weld and that the electric arc
will furnish the heat to bring them to this point. As to the first
question, what metals can be welded, all metals can be welded.

The difficulties which are encountered are as follows:

In the case of brass or zinc, the metals will be covered with a coat of
zinc oxide before they reach a welding heat. This zinc oxide makes it
impossible for two clean surfaces to come together and some method has to
be used for eliminating this possibility and allowing the two surfaces to
join without the possibility of the oxide intervening. The same is true of
aluminum, in which the oxide, alumina, will be formed, and with several
other alloys comprising elements of different melting points.

In order to eliminate these oxides, it is necessary in practical work, to
puddle the weld; this is, to have a sufficient quantity of molten metal at
the weld so that the oxide is floated away. When this is done, the two
surfaces which are to be joined are covered with a coat of melted metal on
which floats the oxide and other impurities. The two pieces are thus
allowed to join while their surfaces are protected. This precaution is not
necessary in working with steel except in extreme cases.

Another difficulty which is met with in the welding of a great many metals
is their expansion under heat, which results in so great a contraction when
the weld cools that the metal is left with a considerable strain on it. In
extreme cases this will result in cracking at the weld or near it. To
eliminate this danger it is necessary to apply heat either all over the
piece to be welded or at certain points. In the case of cast iron and
sometimes with copper it is necessary to anneal after welding, since
otherwise the welded pieces will be very brittle on account of the
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