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Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 90 of 185 (48%)
breakage through expansion and contraction of the work as it is heated and
as it cools.

When it is desired to join two surfaces by welding them, it is, of course,
necessary to raise the metal from the temperature of the surrounding air to
its melting point, involving an increase in temperature of from one
thousand to nearly three thousand degrees. To obtain this entire increase
of temperature with the torch flame is very wasteful of fuel and of the
operator's time. The total amount of heat necessary to put into metal is
increased by the conductivity of that metal because the heat applied at the
weld is carried to other parts of the piece being handled until the whole
mass is considerably raised in temperature. To secure this widely
distributed increase the various methods of preheating are adopted.

As to the second reason for preliminary heating. It is understood that the
metal added to the joint is molten at the time it flows into place. All the
metals used in welding contract as they cool and occupy a much smaller
space than when molten. If additional metal is run between two adjoining
surfaces which are parts of a surrounding body of cool metal, this added
metal will cool while the surfaces themselves are held stationary in the
position they originally occupied. The inevitable result is that the metal
added will crack under the strain, or, if the weld is exceptionally strong,
the main body of the work will he broken by the force of contraction. To
overcome these difficulties is the second and most important reason for
preheating and also for slow cooling following the completion of the weld.

There are many ways of securing this preheating. The work may be brought to
a red heat in the forge if it is cast iron or steel; it may he heated in
special ovens built for the purpose; it may be placed in a bed of charcoal
while suitably supported; it may be heated by gas or gasoline preheating
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