Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 93 of 185 (50%)
page 93 of 185 (50%)
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The object in preheating the metal around the weld is to cause it to expand sufficiently to open the crack a distance equal to the contraction when cooling from the melting point. In the case of a crack running from the edge of a piece into the body or of a crack wholly within the body, it is usually satisfactory to heat the metal at each end of the opening. This will cause the whole length of the crack to open sufficiently to receive the molten material from the rod. The judgment of the operator will be called upon to decide just where a piece of metal should be heated to open the weld properly. It is often possible to apply the preheating flame to a point some distance from the point of work if the parts are so connected that the expansion of the heated part will serve to draw the edges of the weld apart. Whatever part of the work is heated to cause expansion and separation, this part must remain hot during the entire time of welding and must then cool slowly at the same time as the metal in the weld cools. [Illustration: Figure 25.--Preheating at _A_ While Welding at _B_. _C_ also May Be Heated.] An example of heating points away from the crack might be found in welding a lattice work with one of the bars cracked through (Figure 25). If the strips parallel and near to the broken bar are heated gradually, the work will be so expanded that the edges of the break are drawn apart and the weld can be successfully made. In this case, the parallel bars next to the broken one would be heated highest, the next row not quite so hot and so on for some distance away. If only the one row were heated, the strains set up in the next ones would be sufficient to cause a new break to appear. |
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